P0457 on Chrysler 300
Factory diagnostic protocol and troubleshooting wire for fault code P0457 specifically for the Chrysler 300 (2020–2025, 3.6L Pentastar V6 (292HP) / 5.7L / 6.4L 392 HEMI V8 (485HP SRT8)).
1. Symptoms of P0457 on Chrysler 300
When the Engine Control Module (ECM/PCM) on your Chrysler 300 (3.6L Pentastar V6 (292HP) / 5.7L / 6.4L 392 HEMI V8 (485HP SRT8)) logs fault code P0457, drivers commonly observe:
2. Most Likely Causes on Chrysler 300
Historical warranty claims and technical repair bulletins for Chrysler 300 point to the following failure distribution:
3. Step-by-Step DIY Repair Guide for Chrysler 300
Unscrew gas cap, inspect rubber seal for cracks, reinstall and turn until it clicks firmly 3 times. on the Chrysler 300 equipped with 3.6L Pentastar V6 (292HP) / 5.7L / 6.4L 392 HEMI V8 (485HP SRT8).
Check the metal filler neck lip for rust, grit, or dings preventing a tight seal. on the Chrysler 300 equipped with 3.6L Pentastar V6 (292HP) / 5.7L / 6.4L 392 HEMI V8 (485HP SRT8).
If rubber gasket is flattened or hardened, buy a factory OEM gas cap. on the Chrysler 300 equipped with 3.6L Pentastar V6 (292HP) / 5.7L / 6.4L 392 HEMI V8 (485HP SRT8).
Clear DTCs with scanner, or drive vehicle for 3–5 days until the PCM runs an overnight EVAP vacuum decay test and turns off the light automatically. on the Chrysler 300 equipped with 3.6L Pentastar V6 (292HP) / 5.7L / 6.4L 392 HEMI V8 (485HP SRT8).
Equipment for Diagnosing Chrysler 300 (P0457)
OEM Tethered Fuel Gas Cap with O-Ring
Tight-sealing factory fuel cap resolves common EVAP small/large leak codes without workshop visits.
AstroAI Auto-Ranging Digital Multimeter
Essential for testing 0.1V–5.0V sensor reference signals, ground continuity (<0.20Ω), and harness resistance.
BlueDriver Bluetooth Pro OBDII Scan Tool
Reads and clears enhanced codes (ABS, Airbag, Transmission, Engine) & live freeze-frame telemetry on phone.
Other Common Fault Codes on Chrysler 300
Frequently diagnosed powertrain, emissions, and sensor trouble codes logged on the Chrysler 300:
4. Chrysler 300 P0457 FAQs
What causes code P0457 to trigger on a Chrysler 300?
On the Chrysler 300 (3.6L Pentastar V6 (292HP) / 5.7L / 6.4L 392 HEMI V8 (485HP SRT8)), P0457 is most frequently caused by Loose, unclicked, or forgotten gas cap or Cracked, dried out, or missing rubber O-ring gasket on fuel cap.
Where is the OBD-II port located on my Chrysler 300?
On the Chrysler 300, the 16-pin DLC diagnostic connector is located Under driver side dash near left knee panel. Plug in any standard OBD-II scanner with the ignition in the ON position to read freeze-frame parameters.
Can I safely drive my Chrysler 300 with code P0457?
Yes. Safe to drive indefinitely, but fuel vapors escape into the atmosphere. Given that P0457 carries a Low severity rating, we advise avoiding heavy towing or aggressive throttle inputs until sensor readings are verified.

