NHTSA FEDERAL EVIDENCE AUDITAudited: 2026-08-24

2025 Hyundai Santa Fe Common Problems & Defect Telemetry

Authoritative defect intelligence synthesized from 126 verified NHTSA owner complaints, 5 federal safety recalls, and interquartile failure mileage telemetry.

Data Grade: HIGH18 Odometer Verified EntriesMethodology
Executive AI Defect Summary

The 2025 Hyundai Santa Fe receives a 5.6/10 MazicBay Reliability Index based on 126 verified NHTSA federal complaints and 5 safety recalls. The primary reported failure mode is Electrical Parasitic Drain, Infotainment & Harness Reports with a median failure point at 6,200 miles (IQR: 3,1507,150 mi). Out-of-warranty repairs benchmark at $280 – $850 .

Hyundai Santa Fe PlatformHyundai Santa Fe Series
DLC Port: Lower dash trim near hood latch release

*Representative vehicle platform imagery. Body styling varies across generations.

MazicBay Reliability Index
5.6 / 10

11 complaints / 10k sold

NHTSA Owner Complaints
126

Verified US federal records

Safety Severity Grade
Critical Risk

Crash, fire & stall audit

Federal Safety Recalls
5

5 Active / Free Remedies

Switch Santa Fe Model Year (2014–2025)
Defect Clustering

Top Reported Problem Clusters (6)

Ranked by NHTSA Complaint Frequency
#1 ELECTRICAL SYSTEM & BATTERYCritical Severity84% Match Confidence

Electrical Parasitic Drain, Infotainment & Harness Reports

34
Federal Complaints
Failure Mileage (Median):6,200 milesIQR: 3,1507,150 mi
Estimated Repair Cost:$280 – $850 MazicBay Repair Intelligence Model
Recall Status:Under Investigation / Recall AuditNHTSA Campaign Audit
Reported Defect Symptoms
  • Unexplained battery drain after sitting overnight
  • Infotainment display / instrument cluster blackouts
  • Accessory malfunction / alternator fault warnings
Potentially Associated OBD-II Codes

Correlated via MazicBay Diagnostic Engine (not NHTSA verified fact).

Sample Verified NHTSA Evidence Records (3)
ODI #11755330 • Filed: 08/06/2026

Hyundai Sante Fe Hybrid 2025 has a bad factory seal on the high voltage harness - hybrid battery connector that causes water to intrude the connector under normal conditions which can short the battery and pose a major safety issue. Hyundai is refusing warranty coverage of my ...

ODI #11755009 • Filed: 08/05/2026

What component or system failed or malfunctioned, and is it available for inspection upon request? The vehicle suffers from an intermittent, total engine stalling and propulsion failure. Without warning, the engine completely shuts down while driving and automatically drops th...

ODI #11749471 • Filed: 07/10/2026

While driving on the on ramp to ... the car completely stopped and all systems shut off. There were two dash lights that flashed quickly with one being the check engine light but I did not see the other long enough to identify it. The dealership could not reproduce the issue b...

#2 ENGINE & COOLINGMedium Severity73% Match Confidence

Engine Stalling, Oil Consumption & Cooling Defect Reports

26
Federal Complaints
Failure Mileage (Median):5,002 milesIQR: 3,3636,151 mi
Estimated Repair Cost:$950 – $3,200 MazicBay Repair Intelligence Model
Recall Status:Out-of-Pocket / TSB RemedyNHTSA Campaign Audit
Reported Defect Symptoms
  • Engine sudden stall / hesitation while driving
  • Abnormal oil burning / consumption
  • Check Engine Light (MIL) flashing
  • Engine overheating / coolant loss
Potentially Associated OBD-II Codes

Correlated via MazicBay Diagnostic Engine (not NHTSA verified fact).

Sample Verified NHTSA Evidence Records (3)
ODI #11757825 • Filed: 08/18/2026

Auto had a very strong gas smell after arriving at work. Check the engine and underneath the car for leaks but no fluids on the ground or my garage. Smell persisted while out of town and made appointment for inspection. The dealer service man said it was suffering numerous lea...

ODI #11755330 • Filed: 08/06/2026

Hyundai Sante Fe Hybrid 2025 has a bad factory seal on the high voltage harness - hybrid battery connector that causes water to intrude the connector under normal conditions which can short the battery and pose a major safety issue. Hyundai is refusing warranty coverage of my ...

ODI #11755009 • Filed: 08/05/2026

What component or system failed or malfunctioned, and is it available for inspection upon request? The vehicle suffers from an intermittent, total engine stalling and propulsion failure. Without warning, the engine completely shuts down while driving and automatically drops th...

#3 TRANSMISSION & DRIVETRAINMedium Severity80% Match Confidence

Transmission Hesitation, Hard Shifting & Slipping Reports

25
Federal Complaints
Failure Mileage (Median):6,200 milesIQR: 6,0047,150 mi
Estimated Repair Cost:$1,400 – $3,800 MazicBay Repair Intelligence Model
Recall Status:Out-of-Pocket / TSB RemedyNHTSA Campaign Audit
Reported Defect Symptoms
  • Hard gear shifts / delayed engagement into Drive/Reverse
  • Transmission shudder / jerking under acceleration
  • Transmission slipping between gears
Potentially Associated OBD-II Codes

Correlated via MazicBay Diagnostic Engine (not NHTSA verified fact).

Sample Verified NHTSA Evidence Records (3)
ODI #11757825 • Filed: 08/18/2026

Auto had a very strong gas smell after arriving at work. Check the engine and underneath the car for leaks but no fluids on the ground or my garage. Smell persisted while out of town and made appointment for inspection. The dealer service man said it was suffering numerous lea...

ODI #11755330 • Filed: 08/06/2026

Hyundai Sante Fe Hybrid 2025 has a bad factory seal on the high voltage harness - hybrid battery connector that causes water to intrude the connector under normal conditions which can short the battery and pose a major safety issue. Hyundai is refusing warranty coverage of my ...

ODI #11755009 • Filed: 08/05/2026

What component or system failed or malfunctioned, and is it available for inspection upon request? The vehicle suffers from an intermittent, total engine stalling and propulsion failure. Without warning, the engine completely shuts down while driving and automatically drops th...

#4 AIRBAGS & SAFETY RESTRAINTSCritical Severity65% Match Confidence

Airbag Occupant Detection & Inflator Defect Reports

21
Federal Complaints
Failure Mileage (Median):55,000 milesIQR: 35,00075,000 mi
Estimated Repair Cost:$400 – $1,200 MazicBay Repair Intelligence Model
Recall Status:Under Investigation / Recall AuditNHTSA Campaign Audit
Reported Defect Symptoms
  • SRS Airbag warning lamp illuminated
  • Passenger occupant classification sensor failure
  • Seat belt retractor lockup
Potentially Associated OBD-II Codes

Correlated via MazicBay Diagnostic Engine (not NHTSA verified fact).

Sample Verified NHTSA Evidence Records (3)
ODI #11755009 • Filed: 08/05/2026

What component or system failed or malfunctioned, and is it available for inspection upon request? The vehicle suffers from an intermittent, total engine stalling and propulsion failure. Without warning, the engine completely shuts down while driving and automatically drops th...

ODI #11754125 • Filed: 08/01/2026

After waiting a month (called in june car went in 7/28/26)for an appointment with my dealer for 2 recalls and a broken rear seatbelt the dealership has deemed my vehicle unsafe to drive and has impounded my vehicle for almost a week. They have to replace not only 1 rear seatbe...

ODI #11746649 • Filed: 06/26/2026

The contact owns a 2025 Hyundai Santa Fe. The contact received notifications of NHTSA Campaign Number: 26V218000 (Seat Belts) and 25V659000 (Electrical System); however, the parts to do the recall repairs were not yet available. The local dealer was contacted; however, the rec...

#5 STEERING & SUSPENSIONMedium Severity66% Match Confidence

Electric Power Steering Assist & Suspension Noise Reports

19
Federal Complaints
Failure Mileage (Median):7,500 milesIQR: 7,5007,500 mi
Estimated Repair Cost:$450 – $1,400 MazicBay Repair Intelligence Model
Recall Status:Out-of-Pocket / TSB RemedyNHTSA Campaign Audit
Reported Defect Symptoms
  • Sudden loss of electric power steering assist
  • Steering wheel pull or highway wander
  • Clunking / knocking noise over bumps
Potentially Associated OBD-II Codes

Correlated via MazicBay Diagnostic Engine (not NHTSA verified fact).

Sample Verified NHTSA Evidence Records (3)
ODI #11757711 • Filed: 08/18/2026

Multiple occasions of the ADAS lane centering system operating unsafely. The worst one was on a gentle left-hand curve on a concrete surfaced bridge at night. The system allowed the vehicle to slowly drift to the outside of the lane. When it was fairly close to the white line,...

ODI #11735723 • Filed: 05/05/2026

The windshield spontaneously cracked while parked. There are no signs of impact to explain the crack. This can be a safety concern as it can continue cracking, impede visibility and even burst possibly sending glass towards occupants.

ODI #11733668 • Filed: 04/24/2026

On two occasions, five months apart, the windshield cracked for no apparent reason. No foreign object hit the windshield. The replacement was NOT a generic. If was a Hyundai OEM. Two cracks, which spread over the windshield is not “normal”, in my opinion. Thank you

#6 BRAKING SYSTEM & ABSMedium Severity72% Match Confidence

Service Brakes, ABS Actuator & Master Cylinder Reports

8
Federal Complaints
Failure Mileage (Median):3,150 milesIQR: 3,1503,150 mi
Estimated Repair Cost:$350 – $1,100 MazicBay Repair Intelligence Model
Recall Status:Out-of-Pocket / TSB RemedyNHTSA Campaign Audit
Reported Defect Symptoms
  • Spongy or hard brake pedal travel
  • ABS / Brake warning light illuminated
  • Extended stopping distance / pedal vibration
Potentially Associated OBD-II Codes

Correlated via MazicBay Diagnostic Engine (not NHTSA verified fact).

Sample Verified NHTSA Evidence Records (3)
ODI #11755009 • Filed: 08/05/2026

What component or system failed or malfunctioned, and is it available for inspection upon request? The vehicle suffers from an intermittent, total engine stalling and propulsion failure. Without warning, the engine completely shuts down while driving and automatically drops th...

ODI #11720517 • Filed: 02/25/2026

Vehicle experienced sudden loss of power while driving. Transmission warning and ABS warning lights appeared at the same time. The vehicle would not shift properly and began skipping and dropping gears. Smoke was visibly coming from the center underside of the vehicle near the...

ODI #11710999 • Filed: 01/14/2026

Driving in light rain at 65 mph , drivers side wiper failed after using AUTO feature. Occurrd 12/23/20125. Wiper was fixed by dealership under warranty on 12/26/2025. 3 weeks later on 1/12/2026 very same situation occurred and exact same malfunction happened yet again. Drivers...

Safety Enforcement

Official NHTSA Safety Recalls (5)

100% Free Dealer Repair
NHTSA Campaign #25V549000Reported: 26/08/2025

ENGINE AND ENGINE COOLING:CRITICAL FASTENERS

Summary: Hyundai Motor America (Hyundai) is recalling certain 2025-2026 Tucson and Santa Fe vehicles. The connecting rod bolts in the engine may have been improperly tightened, which can cause a loss of drive power and engine damage, possibly resulting in an oil leak.

Safety Consequence: A loss of drive power increases the risk of a crash. An oil leak in the presence of hot engine components can increase the risk of an engine compartment fire.
Manufacturer Remedy: Dealers will replace the engine, free of charge. Owner notification letters were mailed October 23, 2025. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 281.
NHTSA Campaign #25V659000Reported: 02/10/2025

ELECTRICAL SYSTEM:STARTER ASSEMBLY

Summary: Hyundai Motor America (Hyundai) is recalling certain 2024-2025 Santa Fe vehicles. The B+ positive terminal cover on the starter motor assembly may be improperly installed, which can cause an electrical short during a crash.

Safety Consequence: An electrical short increases the risk of a fire.
Manufacturer Remedy: Dealers will inspect and reinstall the starter motor terminal cover, as necessary, free of charge. Owner notification letters were mailed beginning October 22, 2025. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 285. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on October 4, 2025.
NHTSA Campaign #25V808000Reported: 21/11/2025

BACK OVER PREVENTION:DISPLAY FUNCTION

Summary: Hyundai Motor America (Hyundai) is recalling certain 2024-2025 Santa Fe and Santa Fe Hybrid vehicles. The rearview camera may not have been installed properly, which can damage the wiring harness and cause the rearview camera image not to display. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 111, "Rear Visibility."

Safety Consequence: A rearview image that does not display reduces the driver's view behind the vehicle, increasing the risk of a crash.
Manufacturer Remedy: Dealers will replace the camera wiring harness, free of charge. Owner notification letters were mailed beginning January 15, 2026. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 288. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on November 22, 2025.
NHTSA Campaign #25V809000Reported: 21/11/2025

AIR BAGS:SIDE/WINDOW:CURTAIN

Summary: Hyundai Motor America (Hyundai) is recalling certain 2025 Tucson, 2025-2026 Santa Cruz, Santa Fe, Santa Fe Hybrid, and 2026 Genesis GV70 vehicles. The side curtain air bags may not have been installed properly, which can cause the air bags not to deploy as intended.

Safety Consequence: Side curtain air bags that do not deploy as intended increase the risk of injury in a crash.
Manufacturer Remedy: Dealers will reinstall the side curtain air bags, free of charge. Owner notification letters were mailed beginning December 29, 2025. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's numbers for this recall are 289 and 029G. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on November 22, 2025.
NHTSA Campaign #26V218000Reported: 06/04/2026

SEAT BELTS:FRONT:ANCHORAGE

Summary: Hyundai Motor America (Hyundai) is recalling certain 2023-2025 Hyundai Ioniq 6, 2023-2026 Genesis G90, 2024-2026 Hyundai Santa Fe, and Hyundai Santa Fe Hybrid vehicles. The driver and passenger seat belt anchors may detach.

Safety Consequence: A detached seat belt anchor will not adequately restrain the seat occupant, increasing the risk of injury in a crash.
Manufacturer Remedy: Dealers will inspect and reinforce or replace the seat belt anchors, as necessary, free of charge. Owner notification letters were mailed beginning May 29, 2026. Owners may contact Hyundai customer service at 1-855-371-9460 and Genesis customer service at 844-340-9741. Hyundai's numbers for this recall are 298 and 032G. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov April 8, 2026.

Pre-Purchase Inspection Checklist for 2025 Hyundai Santa Fe

Before purchasing a used 2025 Hyundai Santa Fe, perform the following targeted inspections based on reported federal defect patterns:

1. Cold Start & Idle Diagnostics

Scan the OBD-II port under the dash for pending freeze-frame codes (e.g. P0300 misfires, P0087 fuel rail pressure, P0420 catalytic efficiency).

2. Transmission Shift Quality Audit

Test vehicle at low-speed stop-and-go and highway merges. Check for delayed reverse engagement or gear shift shudder between 2nd and 3rd gears.

3. Federal Recall Completion Check

Verify that all 5 NHTSA safety recall campaigns have been performed by an authorized dealership using the VIN.

4. Electrical & Infotainment Drain Check

Ensure the instrument cluster, center screen, and auxiliary charging ports operate with stable 12.0V–14.4V alternator voltage.

Frequently Answered Questions

Defect & Reliability Q&A: 2025 Hyundai Santa Fe

Is the 2025 Hyundai Santa Fe a reliable used car?

The 2025 Hyundai Santa Fe earns a 5.6/10 MazicBay Reliability Index based on 126 federal owner reports. Vehicles maintained under factory service schedules exhibit strong longevity past 150,000 miles.

What is the most frequent defect reported on the 2025 Hyundai Santa Fe?

The leading complaint category is Electrical Parasitic Drain, Infotainment & Harness Reports, with a median failure point around 6,200 miles (IQR: 3,1507,150 mi).

Are there free recall repairs available for the 2025 Hyundai Santa Fe?

Yes, the NHTSA records 5 safety recall campaign(s) for this model year. All safety recalls are performed 100% free of charge by authorized franchise dealerships regardless of vehicle warranty status.