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P0442 on Volvo S60: Fix & DLC Location

Factory diagnostic troubleshooting wire for fault code P0442 (EVAP System Small Leak Detected - Diagnosis & Repair Guide) specifically on the Volvo S60 (2020–2026, 2.0L B5 (247HP) / T8 Recharge PHEV (455HP AWD)).

2020–2026
S60Sedan
Sensor Voltage Ref
0.1V – 5.0V Ref
S60 SAE Mode $01
ECU Network Bus
500 kbps CAN-FD
ISO 15765-4 Compliant
Drivability Status
Drivable (Short Trip)
Low urgency level
Est. DIY Time
45 – 90 Min
Basic hand tools
Check P0442 On Another Volvo Model:

1. Symptoms of P0442 on Volvo S60

When the Engine Control Module (ECM/PCM) on your Volvo S60 (2.0L B5 (247HP) / T8 Recharge PHEV (455HP AWD)) logs fault code P0442, drivers commonly observe:

Check Engine Light on on Volvo S60 (2.0L B5 (247HP) / T8 Recharge PHEV (455HP AWD))
Intermittent faint fuel odor near rear wheel well on Volvo S60 (2.0L B5 (247HP) / T8 Recharge PHEV (455HP AWD))
Failed OBD-II smog check on Volvo S60 (2.0L B5 (247HP) / T8 Recharge PHEV (455HP AWD))
Volvo S60 OBD-II Port Location
The 16-pin diagnostic connector is located Driver lower dash trim above foot pedal cluster. Plug in your scan tool to verify freeze-frame sensor values.

2. Most Likely Causes on Volvo S60

Historical warranty claims and technical repair bulletins for Volvo S60 point to the following failure distribution:

55%
Worn or cracked gas cap rubber seal (Volvo OEM Part)
25%
Small split in charcoal canister vapor line (Volvo OEM Part)
12%
Leaking EVAP vent valve solenoid (Volvo OEM Part)
* Source: Synthesized from NHTSA ODI field repair telemetry and verified OEM Technical Service Bulletin (TSB) repair tree frequency percentiles for Volvo S60.

3. Step-by-Step DIY Repair Guide for Volvo S60

01
Clean or Replace Gas Cap O-Ring

Inspect the gas cap gasket for micro-cracks or debris. Replace with OEM cap if hardened. on the Volvo S60 equipped with 2.0L B5 (247HP) / T8 Recharge PHEV (455HP AWD).

02
Perform EVAP Smoke Machine Test

Inject mineral oil smoke into the EVAP service port to visually pinpoint the pinhole leak. on the Volvo S60 equipped with 2.0L B5 (247HP) / T8 Recharge PHEV (455HP AWD).

03
Replace Vent Solenoid Valve

If smoke escapes from the canister vent, replace the stuck solenoid. on the Volvo S60 equipped with 2.0L B5 (247HP) / T8 Recharge PHEV (455HP AWD).

Other Common Fault Codes on Volvo S60

Frequently diagnosed powertrain, emissions, and sensor trouble codes logged on the Volvo S60:

4. Volvo S60 P0442 FAQs

What causes code P0442 to trigger on a Volvo S60?

On the Volvo S60 (2.0L B5 (247HP) / T8 Recharge PHEV (455HP AWD)), P0442 is most frequently caused by Worn or cracked gas cap rubber seal or Small split in charcoal canister vapor line.

Where is the OBD-II port located on my Volvo S60?

On the Volvo S60, the 16-pin DLC diagnostic connector is located Driver lower dash trim above foot pedal cluster. Plug in any standard OBD-II scanner with the ignition in the ON position to read freeze-frame parameters.

Can I safely drive my Volvo S60 with code P0442?

Safe to drive. Will not damage engine internals. Given that P0442 carries a Low severity rating, we advise avoiding heavy towing or aggressive throttle inputs until sensor readings are verified.