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P0457 on Ford Bronco

EVAP System Leak Detected (Fuel Cap Loose/Off)

Factory diagnostic protocol and troubleshooting wire for fault code P0457 specifically for the Ford Bronco (2021–2026, 2.3L EcoBoost (300HP) / 2.7L Twin-Turbo V6 (330HP) / 3.0L Raptor (418HP)).

Verified OEM Telemetry & Field Repair Tree
Ford Bronco2021–2026
Ford Bronco
SUV2.3L EcoBoost (300HP) / 2.7L Twin-Turbo V6 (330HP) / 3.0L Raptor (418HP)
Reliability
Sensor Voltage Ref
0.1V – 5.0V Ref
Bronco SAE Mode $01
ECU Network Bus
500 kbps CAN-FD
ISO 15765-4 Compliant
Drivability Status
Drivable (Short Trip)
Low urgency level
Est. Repair Cost
$0 - $120 (DIY: $0 - $30)
Parts & Labor DIY
Check P0457 On Another Ford Model:
Diagnose P0457 on Specific Bronco Model Year:

1. Symptoms of P0457 on Ford Bronco

When the Engine Control Module (ECM/PCM) on your Ford Bronco (2.3L EcoBoost (300HP) / 2.7L Twin-Turbo V6 (330HP) / 3.0L Raptor (418HP)) logs fault code P0457, drivers commonly observe:

'CHECK FUEL CAP' message in dash display on Ford Bronco (2.3L EcoBoost (300HP) / 2.7L Twin-Turbo V6 (330HP) / 3.0L Raptor (418HP))
Illuminated Check Engine Light on Ford Bronco (2.3L EcoBoost (300HP) / 2.7L Twin-Turbo V6 (330HP) / 3.0L Raptor (418HP))
Slight gasoline vapor odor near fuel door on Ford Bronco (2.3L EcoBoost (300HP) / 2.7L Twin-Turbo V6 (330HP) / 3.0L Raptor (418HP))
Ford Bronco OBD-II Port Location
The 16-pin diagnostic connector is located Beneath steering wheel lower shroud. Plug in your scan tool to verify freeze-frame sensor values.

2. Most Likely Causes on Ford Bronco

Historical warranty claims and technical repair bulletins for Ford Bronco point to the following failure distribution:

55%
Loose, unclicked, or forgotten gas cap (Ford OEM Part)
25%
Cracked, dried out, or missing rubber O-ring gasket on fuel cap (Ford OEM Part)
12%
Cracked filler neck neck where gas cap seals (Ford OEM Part)
8%
Faulty EVAP fuel tank pressure sensor (FTP) (Ford OEM Part)
* Source: Synthesized from NHTSA ODI field repair telemetry and verified OEM Technical Service Bulletin (TSB) repair tree frequency percentiles for Ford Bronco.

3. Step-by-Step DIY Repair Guide for Ford Bronco

01
Inspect and Tighten Gas Cap

Unscrew gas cap, inspect rubber seal for cracks, reinstall and turn until it clicks firmly 3 times. on the Ford Bronco equipped with 2.3L EcoBoost (300HP) / 2.7L Twin-Turbo V6 (330HP) / 3.0L Raptor (418HP).

Required Tool: None
02
Inspect Fuel Filler Neck Lip

Check the metal filler neck lip for rust, grit, or dings preventing a tight seal. on the Ford Bronco equipped with 2.3L EcoBoost (300HP) / 2.7L Twin-Turbo V6 (330HP) / 3.0L Raptor (418HP).

Required Tool: Clean Rag
03
Replace Gas Cap with OEM Replacement

If rubber gasket is flattened or hardened, buy a factory OEM gas cap. on the Ford Bronco equipped with 2.3L EcoBoost (300HP) / 2.7L Twin-Turbo V6 (330HP) / 3.0L Raptor (418HP).

Required Tool: OEM Gas Cap
04
Clear Trouble Code or Drive

Clear DTCs with scanner, or drive vehicle for 3–5 days until the PCM runs an overnight EVAP vacuum decay test and turns off the light automatically. on the Ford Bronco equipped with 2.3L EcoBoost (300HP) / 2.7L Twin-Turbo V6 (330HP) / 3.0L Raptor (418HP).

Required Tool: OBD-II Scanner
Recommended Parts & Testing Tools

Equipment for Diagnosing Ford Bronco (P0457)

Prime Fast Delivery & Verified Fitment
EVAP Seal Replacement

OEM Tethered Fuel Gas Cap with O-Ring

4.7 / 5.0 (Direct Fit)

Tight-sealing factory fuel cap resolves common EVAP small/large leak codes without workshop visits.

$17 – $26 Prime
Check Fitment on Amazon
Sensor Signal Voltage Meter

AstroAI Auto-Ranging Digital Multimeter

4.6 / 5.0 (Best Seller)

Essential for testing 0.1V–5.0V sensor reference signals, ground continuity (<0.20Ω), and harness resistance.

$29.99 Prime
View on Amazon
Top Mobile OBD-II Scanner

BlueDriver Bluetooth Pro OBDII Scan Tool

4.7 / 5.0 (50,000+ Reviews)

Reads and clears enhanced codes (ABS, Airbag, Transmission, Engine) & live freeze-frame telemetry on phone.

Compare OEM & Aftermarket Replacement Sensors for Ford BroncoVerified direct-fit pricing from Denso, Bosch, Motorcraft, and ACDelco on Amazon.
Find Parts on Amazon
* As an Amazon Associate, MazicBay earns from qualifying purchases. Prices & availability subject to change.

Other Common Fault Codes on Ford Bronco

Frequently diagnosed powertrain, emissions, and sensor trouble codes logged on the Ford Bronco:

4. Ford Bronco P0457 FAQs

What causes code P0457 to trigger on a Ford Bronco?

On the Ford Bronco (2.3L EcoBoost (300HP) / 2.7L Twin-Turbo V6 (330HP) / 3.0L Raptor (418HP)), P0457 is most frequently caused by Loose, unclicked, or forgotten gas cap or Cracked, dried out, or missing rubber O-ring gasket on fuel cap.

Where is the OBD-II port located on my Ford Bronco?

On the Ford Bronco, the 16-pin DLC diagnostic connector is located Beneath steering wheel lower shroud. Plug in any standard OBD-II scanner with the ignition in the ON position to read freeze-frame parameters.

Can I safely drive my Ford Bronco with code P0457?

Yes. Safe to drive indefinitely, but fuel vapors escape into the atmosphere. Given that P0457 carries a Low severity rating, we advise avoiding heavy towing or aggressive throttle inputs until sensor readings are verified.